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Clear Skies Ahead? Aviation Industry Tackles PFAS Puzzle

As the aviation industry continues to soar to new heights, it’s faced with a pressing concern — the environmental impacts of fire suppression systems containing PFAS (per- and polyfluoroalkyl substances). Once heralded for their effectiveness in quelling high-intensity fires, these chemicals are now regulated as significant pollutants that pose risks to both human health and the environment.


Regulatory bodies are enacting guidelines with significant implications for airports and the aviation industry. Leaders of airlines, aircraft manufacturers and maintenance facilities are navigating complex compliance requirements while minimizing environmental impacts and supporting operational safety.

Challenges Faced by the Aviation Industry

Compliance efforts in the aviation industry are heavily influenced by state and federal regulations. Varying approaches across different jurisdictions add layers of complexity to the compliance process, emphasizing the need for a nuanced understanding of regional mandates. Furthermore, airports and airlines may face a new financial challenge, as remediation considerations and infrastructure upgrades emerge. The substantial investment necessary to address PFAS contamination underscores the urgency for cost-effective solutions. Furthermore, it's beneficial to evaluate liabilities associated with historical PFAS use, particularly for larger facilities, as contamination risks persist throughout the entirety of the project life cycle — from site selection to design and construction. Incorporating strong risk assessment protocols not only aids in meeting regulatory requirements but also safeguards environmental integrity and public health.

Regulatory Implications and Compliance Requirements

The regulatory landscape for PFAS has significant implications and compliance requirements for airports and the aviation industry. Stricter guidelines mandated by regulatory bodies will require adherence to PFAS usage and disposal regulations, placing the onus to comply on airlines and airports, as well as manufacturing and maintenance facilities.

Key regulatory considerations include state and federal regulations, with some states — such as California, Colorado and New York — leading the charge to enact legislation that will regulate PFAS use and contamination. Compliance deadlines loom over airports and aviation facilities, necessitating timely remediation measures and upgrades to firefighting systems. With emerging PFAS regulations, environmental impact assessments could gain significance during site selection and facility design, requiring meticulous identification and mitigation of PFAS contamination risks to avoid potential delays and legal liabilities.

Collaborative efforts with regulatory agencies — including reporting, ongoing communication and adherence to prescribed measures — can streamline processes toward an optimal outcome. Ultimately, effective PFAS management demands proactive risk management strategies to safeguard against reputational damage, legal liabilities and financial consequences, while facilitating environmental and public health protection in aviation operations.

Options for PFAS Remediation and Compliance Measures

Replacing PFAS-containing aqueous film-forming foam (AFFF) with fluorine-free alternatives like F3, marketed as environmentally friendly firefighting foam, presents a potential solution for reducing PFAS contamination. However, it's crucial to acknowledge that while F3 meets the regulatory requirements, it may still contain traces of PFAS, which are inadvertently added during the manufacturing process or from the raw materials.

Adapting existing AFFF systems to incorporate fluorine-free foam alternatives is not a drop-in solution. Quite often, these retrofits require engineering equivalencies approved by the authority having jurisdiction (AHJ). This involves calibrating the proportioning systems, responsible for mixing foam concentrate with water, to accommodate the more viscous requirements of fluorine-free foam concentrates. Adjusting the proportioning equipment creates accurate mixing ratios at the required fire flows. Additionally, enhancements or alterations to piping and distribution systems are crucial to facilitate the efficient delivery and aspiration of fluorine-free foam to designated areas during fire emergencies.

High expansion foam is another alternative solution — typically suitable for enclosed spaces, like hangars or industrial facilities, where foam containment is feasible. However, implementing high expansion foam systems often requires significant infrastructure modifications, including specialized equipment for foam generation.

One option is clean agent technologies, which use chemicals or gases to extinguish fire. While clean agent technologies offer a compelling avenue for not using PFAS, questions persist regarding their efficacy, environmental impact and practical implementation. In addition to higher upfront costs compared to PFAS-containing foams, clean agent technologies may be more complex to install and maintain.

An ignitable liquid drainage floor assembly (ILDFA) system is another acceptable fire protection solution, but this system is often cost prohibitive. This system provides a unique approach to managing flammable liquids by facilitating efficient drainage from hangars. An ILDFA consists of perforated hollow aluminum flooring installed over existing concrete hangar floors, with the sections of aluminum interconnected with a sloping trench system. In the event of a fuel spill, fiber-optic sensors detect the spill, activating a flushing system to channel the liquid into containment. This rapid response mechanism minimizes potential damage without resorting to foam application, thereby optimizing safety and operational efficiency.

The aviation industry faces new challenges when navigating PFAS regulations, especially as regulatory compliance drives operational changes and infrastructure upgrades. Proactive risk management strategies, collaborative efforts with regulatory agencies and the exploration of alternative solutions — like fluorine-free foams, high expansion foam, clean agent technologies and ILDFA systems — offer unique avenues to facilitate fire suppression while mitigating PFAS contamination risks. However, each solution presents its own set of challenges and considerations, requiring careful evaluation to strike a balance among environmental protection, public health, operational safety and financial viability.

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Author

Eric Bahr

Aircraft Facilities Market Lead