Article

Bringing Constructability Into Transportation Studies

Bringing engineering, environmental planning and pre-construction together during conceptual studies exposes feasibility, cost, schedule and permitting risks before they disrupt project execution and delivery. This integrated approach produces constructable alternatives, realistic budgets and footprints, and environmental decisions that remain aligned with final design and construction.


Whether designing a new suburban corridor, replacing an aging bridge or reconfiguring a congested arterial, decision-makers rely on conceptual studies to evaluate alternatives, engage the community, navigate the National Environmental Policy Act (NEPA) review process and pursue funding.

Too often, however, there is a disconnect between the alternative that is advanced through environmental review and the project that can actually be built.

When planning, environmental compliance, engineering design, and construction operate in isolated silos, planning studies risk producing concepts that do not account for real-world constraints. A preferred alignment selected during planning may not match the intended design speed or address existing safety concerns. A community-supported bridge concept may require pier locations that conflict with utilities, waterways or sensitive environmental resources. The alternative with political support may cost twice the available project funding.

To deliver infrastructure that aligns with budget, schedule, safety and community expectations, project owners need trusted partners who can help them break down silos between disciplines. They need integrated conceptual studies in which engineering, environmental planning and pre-construction insights inform one another from the beginning. 

The Hidden Cost of Siloed Planning

In traditional project development, planning and NEPA studies can become disconnected from later design and construction considerations. Engineers develop conceptual alignments, environmental specialists evaluate resource impacts within that footprint, and cost estimates are developed without the insight of construction professionals.

That separation can leave important questions unanswered:

  • Geometry and design constraints. A conceptual alignment might fit within the existing right-of-way, but detailed design may identify the need for access points, multimodal accommodations, turning lanes, or other design elements that do not fit within the existing right-of-way. Addressing those constraints later may require design changes, additional right-of-way or other costly project adjustments.
  • Structural, permitting and site constraints. The bridge alternative selected during the planning phase may require pier locations and river access that conflict with levee systems, river navigation or sensitive environmental resources. Discuss conceptual bridge layouts with affected permitting agencies early in the NEPA process to identify and address potential conflicts.
  • Costs beyond early estimates. Conceptual cost estimates may not fully account for construction staging, utility relocations, traffic control or other requirements that become clearer as the project develops. When those costs emerge later, owners may face funding gaps or difficult decisions regarding scope.

When these disconnects surface late in the process, project owners may need to revisit environmental documentation, identify additional funding, or modify elements of the project that had previously been communicated to interested parties, all of which can have a substantial impact on the project schedule. 

Bringing Pre-Construction Realities to the Planning Table

A conceptual study does not need to answer every construction question. It does need enough design and construction insight to identify conditions that could materially affect the preferred alternative.

Rather than treating conceptual engineering as an independent exercise, integrating engineers, construction professionals and estimators early can provide a clearer picture of technical feasibility, probable costs and the space required to build the project.

Estimating is particularly important when public agencies are deciding which projects to advance or how much funding to pursue. Cost information that accounts for known project conditions gives decision-makers a clearer understanding of the financial commitment associated with a preferred alternative.

Construction insight can also help teams identify temporary access and staging needs early. Temporary causeways, barge access, crane laydown areas and utility bypasses require physical space and may create environmental impacts of their own. Identifying these needs during the study phase allows teams to evaluate them as part of the environmental process rather than discovering them after the project has advanced. 

Connecting Public Engagement to Project Reality

Public engagement is a cornerstone of successful transportation planning. Municipal leaders and departments of transportation (DOTs) depend on community input to shape projects that serve local needs. However, public involvement can backfire if the options presented are unrealistic or cannot be built.

It is easy to generate excitement around a conceptual rendering featuring broad multi-use paths, decorative bridge spans or traffic-calming amenities. But if those options cannot be built within the available right-of-way, fail to meet design standards or exceed realistic budgets, the resulting scope changes can damage public trust.

Effective conceptual design requires the project team to evaluate engineering realities before presenting options to the community. That work includes verifying geometry, safety, right-of-way impacts and constructability so each alternative presented for public consideration has a realistic path to delivery. This approach helps prevent public involvement from becoming a wish list that must later be scaled back as engineering, budget or site constraints become clearer.

When members of the public know that every alternative under consideration is technically sound, financially realistic and constructable, their feedback becomes more meaningful, and public support is more likely to remain strong from planning through ribbon-cutting. 

Environmental Review as an Interactive Design Driver

Environmental documentation under NEPA is most effective when it progresses alongside preliminary engineering. As alternatives are refined, environmental constraints and engineering decisions should continually inform one another throughout project development.

That approach depends on ongoing collaboration among environmental planners, traffic engineers and construction professionals from the beginning. Working together, these disciplines can adjust roadway footprints to avoid sensitive wetlands, modify bridge span configurations to protect cultural resources and sequence construction to reduce community disruption.

This ongoing feedback loop helps keep the environmentally cleared project aligned with the project ultimately constructed. Right-of-way needs, utility impacts, maintenance-of-traffic phasing and environmental mitigation can be aligned and coordinated throughout project development. 

Connecting the Concept to Construction

Selecting a consultant for a conceptual design study is also a decision about how the project team will identify and evaluate early project risks. Environmental, engineering and construction disciplines each bring a different perspective to the study process.

Bringing those perspectives together can provide owners with:

  • Better-developed budgets. Early estimating is grounded in early pre-construction estimation rather than high-level planning assumptions.
  • More realistic schedules. Permitting, railroad coordination, utility relocations, right-of-way acquisition and construction sequencing can be considered as the project schedule develops.
  • A more complete project footprint. Environmental review can account for the permanent facility as well as anticipated staging, access and construction needs.
  • More meaningful engagement. Owners can discuss project effects and alternatives with communities using information grounded in environmental, engineering and construction considerations.

Integrated planning does not remove every unknown from a transportation project. Conditions will change, designs will evolve and new information will emerge as the project advances. The objective is to identify issues that could materially affect cost, schedule, design or environmental review early enough that teams still have options for addressing them.

Ultimately, early multidisciplinary integration supports responsible use of public funds and effective project delivery. When design, environmental and construction teams collaborate during conceptual planning, public agencies can identify potential challenges before they disrupt project delivery. This early coordination safeguards public investments, keeps projects on schedule and creates a stronger foundation for successful construction.


Authors

Shari Cannon-Mackey

Shari Cannon-Mackey

Senior Project Manager and NEPA Lead for Transportation

Howard Lubliner, PhD, PE

Howard Lubliner, PhD, PE

Traffic and Engineering Studies Practice Lead

Jessica Hutton, PE, RSP

Jessica Hutton, PE, RSP

Transportation Safety Project Manager